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Technical
Information
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| Cam
Design: |
Our cam
profile designers currently use various methods of curve creation including the
latest ‘Concept Valve Train’ software licensed from Lotus Engineering. This
enables us to quickly assess and analyse potential vulnerabilities within your
existing valve train/cam profile and therefore solve potential reliability
issues. We also offer a profile design service to suit your specific valve
motion requirements or engine requirements, creating an optimum cam curve
whilst considering velocity, acceleration and jerk as well as displacement and
period limitations
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Fig 1: Single
cylinder cam grinding.
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Fig 2: Cam
measuring.
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Fig 3: CNC cam
machining.
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Fig 4: From design to
production.
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Basic
fitting rules:
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The installation and first few
moments of running are critical factors in the life of the camshaft and the
following instructions have been devised in order to obtain maximum performance
from the engine and to ensure a long and trouble free life from both the
camshaft and associated components. These points are designed to be used in
conjunction with the original manufacturers installation procedure.
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Before fitting the camshaft check that it is identical in every respect (EXCEPT
FOR LOBE PROFILES) to the one being replaced. Special attention should be given
to the oil feed details and journal diameters as variations between camshafts
may occur during the manufacture of the engine.
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Liberally coat both the camshaft and cam followers with cam lube before
installation. Failure to do so can cause scuffing between the surface of the
cam and the cam followers which will cause premature wear.
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It is essential that NEW Kent Cam followers are fitted. Failure to do so on
certain engines will produce premature cam/follower failure.
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Upon installation the valve springs must be checked to ensure that coil binding
does not exist at maximum lift. There must be a minimum clearance of 1mm
between the valve spring coils.
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When using KENT valve springs ensure that they fitted at the correct installed
height. It is important to ensure that the valve spring fits the retaining cap
correctly and in some instances the cylinder head may need machining. Full
direct replacement spring kits including retainers and seats are available from
Kent Performance Cams Ltd.
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Once the valve springs have been installed check both inner and outer springs
for coil binding and ensure that the bottom face of the spring retaining cap
does not contact the top of the valve guide or valve stem oil seal. Minimum
clearance on full lift is .060. (1.5mm). If this clearance cannot be achieved
the top of the guide may need to be modified.
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When replacing the camshaft ensure only high quality engine oil is used (check
that it is the correct grade) and the oil filter is replaced.
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After having timed in the camshaft check that there is no valve to piston
contact. The minimum clearance between the piston and the valve should be
1.5mm. In multi-cam engines ensure there is no valve to valve contact.
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Before starting the engine, turn the engine over by hand to ensure that it
rotates freely, prime the oil system, and check that everything is set to
ensure the engine starts straight away.
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Do not turn the engine over on the starter over for an excessive length of
time. Once the engine is running do not allow it to idle for the first twenty
minutes, and keep the revs to a minimum of 2000rpm in order to ensure adequate
supply of lubrication for both the cam and followers.
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Cam
Timing:
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There are a number of different
methods of cam timing. We at Kent Cams use either the 'Lift at Top Dead Centre'
method, or the 'Full Lift Position method'
Full Lift Position method:
For many
years the most commonly used method has involved establishing top dead center
(TDC) as a datum (zero degrees) and positioning your camshaft with its inlet
valve at maximum lift at a given position relative to this datum.
For example take our Ford x/flow camshaft number 234 which has a quoted figure
of inlet timing @ full lift = 103 degrees. This means that the inlet valve
should be set to be fully open at 103 degrees after top dead center. Therefore
using a protractor or timing disc you can establish 103 degrees after TDC and
it is at this point that your inlet valve should be fully open. Minor
adjustments from the standard timing point can be made with the aid of
adjustable timing kits or an offset dowel.
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Lift at Top Dead Centre:
In recent years with the
proliferation of multi valve/multi cam engines this method can be a labourious
hit and miss affair. This is solved by setting all of your camshaft timing at a
specified lift at the previously used datum of TDC.
This Method has been in use by Kent Cams and many top engine builders for many
years. This method is relative simple and has the benefit of setting individual
cams at the same position without resorting to excessive crankshaft rotation.
For example the Ford x/flow camshaft 234 has a quoted 'TDC' lift of 2.84mm.
This means that when the piston is at overlap top dead centre (not the firing
TDC) the cam should be set so that the inlet valve has 2.84mm of lift.
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Lesoft CVT screen
shot.
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